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THERMEXPERT - Potential-pH diagram generator

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POLEXPERT - Polarization Scan Artificial Neural Network Expert System

SEQEXPERT - Sequential Immersion Test Artificial Neural Network Expert System

CYLEXPERT - Rotating Cylinder Electrode Intelligent Rotation Rate Calculator

Corrosion Calculator

Corrosion Rate Calculator


Corrosion Economics Estimator

FINCALCULATOR - Corrosion Economic Calculator


TUTORIAL ON SEQEXPERTTM and the SEQUENTIAL IMMERSION TEST FOR SCREENING OF NONMETALLIC MATERIALS

David C. Silverman


Table of Contents

Introduction-What is SEQEXPERT?
Overview of the Experimental Technique
Using SEQEXPERT-a step-by-step procedure
Sorption and Diffusion Effect on Sample Size and Test Duration
    Features Useful for Interpreting Results
  1. Mass fraction change during soak and dry cycles
  2. Final curvature of mass change profiles
  3. Sign of mass change for soak and dry cycles
  4. Change in Hardness
  5. Examples in the Literature
SEQEXPERT (the intelligent prediction tool)

Using SEQEXPERT-a step-by-step procedure

This flow chart provides an overview of your interaction with SEQEXPERT. This tutorial uses the following example to give step-by-step instructions. Several non metallic elastomers were being considered as gasket materials of construction to replace EPDM (ethylene propylene dimonomer) exposed to a process fluid waste stream at a temperature of about 50°C. The reason for the replacement was that periodic replacements were required for EPDM and less maintenance was desired. EPDM was exposed to this process fluid and periodic changes in mass were recorded following the protocol of the Sequential Immersion Test. This figure shows the resulting plot of mass change. In addition, the hardness was recorded prior to starting the test and at the conclusion of the drying cycle.

Following is the procedure for using SEQEXPERT to make its prediction of the compatibility of EPDM in this environment. The table below shows the values of the features that are to be used by SEQEXPERT. They are explained in more detail in the section entitled "Features Useful for Interpreting Sequential Immersion Test" as well as when you get to item 7 below. When in SEQEXPERT, each of these items has a Help screen associated with it.

Input Parameter Value
Weight ratio after soak cycle 0.014
Sign of weight ratio after soak cycle Positive
Weight ratio after dry cycle -0.02
Sign of weight ratio after dry cycle Negative
Final curvature after soak cycle Far from equilibrium
Final Curvature after dry cycle Far from equilibrium
Hardness Change -10 (Shore Durometer A)

Detailed Instructions
  1. SEQEXPERT is located at the web site www.argentumsolutions.com.
  2. Enter SEQEXPERT. On the left hand side of each page including this one is a column with the heading “Intelligent Tools”. SEQEXPERT is the first icon listed. Double left click on that icon. You are taken to an opening page which overlays the page you are on. This page contains general information. When you have finished reading this information, left click on the button labeled “Enter SEQEXPERT” at the top or bottom of the page. This action takes you into the SEQEXPERT environment.
  3. If you wish, read the "Overview" and "Instructions" to get a brief introduction to SEQEXPERT and what you are asked to do. If you wish to go immediately to the Instructions click on the word "Instructions". Note that you can change an entry at any time before running the tool.
  4. Enter your name, company affiliation, and email address. An example using Argentum Solutions, Inc. is shown below. That information is only for internal identification and will not be shared with anyone. It will aid in data retrieval in case you make an inquiry about the results.

  5. In SEQEXPERT:


    Step 1

    Please enter the following information:

    First Name:    
    Middle Initial:
    Last Name:    
    Affiliation or Company Name:
    Email Address:  






  6. Fill in the type of material and any additional information about it you desire. For this example EPDM is entered. Below this entry you are asked to examine mass fraction change versus time plots that represent different degrees of approach to equilibrium for the soak and dry cycles. Though four combinations of degree of approach (near or far) to equilibrium, (e.g. soak near equilibrium and dry far from equilibrium, etc.) only two are shown (soak and dry near equilibrium and soak and dry far from equilibrium). These plots are to be used for guidance later in the program. You can come back to these diagrams at any point when entering data.
  7. In SEQEXPERT:


    Step 2


    Please enter the type of non-metallic material that has been tested, for example “soft rubber” or “EPDM”

    The images below are example plots that show mass change rates during the immersion (soak) and drying portions of the test that are far from equilibrium and close to equilibrium. The mass change could be near equilibrium at the end of one portion and far from equilibrium at the end of the other. Use these two plots to answer the questions about the slope of the mass change rate at the end of each test portion in the next section.

    Click on the image for a full size image.

    Final mass changing rates far from equilibrium Final mass change rates near equilibrium





  8. Next you need to examine the specimen used in the test and select the condition that most resembles the appearance after the experiment. This selection provides a consistency check, between the prediction and the appearance of the specimen. In this case, the specimen softened considerably from the original texture so the choice of "softened". If you select "Help on this topic”, you are provided with some guidelines. If the appearance is other than the descriptions is listed, type in the appearance. Selecting other only prevents the consistency check from being made but still allows the prediction to be made.
  9. In SEQEXPERT:


    Step 3


    Does the sample show any signs of degradation?

    Enter the best description shown.
    Help on this topic

    No Attack
    Hardened
    Softened
    Discolored
    Blistered
    Tacky or other tactcile changes
    Crazing
    Other, please specify:





  10. At this point you are ready to enter the parameters that will be used as inputs to the artificial neural network in SEQEXPERT. The values used for this example have been entered in the spaces below. If you need additional information, a help window can be opened when you select “Help on this topic” to provide more details. You can also scroll up to Step 2 and expand the thumbnails to get more information. When filling in the final curvature, clicking on “Figure showing behavior far from equilibrium” or Figure showing behavior near equilibrium” will provide you with an idea of which selection to make with respect to curvature.
  11. In SEQEXPERT:


    Step 4


    Enter the weight ratio for the speciman after immersion but BEFORE drying.   
    (Final Weight - Initial Weight) / Initial Weight
       Help on this topic

    Verify the sign of the weight ratio after immersion entered above.   
    Help on this topic
    Positive
    Negative or Zero


    Enter the weight ratio of the specimen after drying.   
    (Final Weight - Initial Weight) / Initial Weight
       Help on this topic

    Verify the sign of the weight ratio after drying entered above.   
    Help on this topic
    Positive
    Negative or Zero


    Enter the final soak curvature.    Help on this topic
    Figure showing behavior far from equilibrium.
    Figure showing behavior near equilibrium.
    Far from equilibrium
    Near equilibrium

    Enter the final dry curvature.    Help on this topic
    Figure showing behavior far from equilibrium.
    Figure showing behavior near equilibrium.
    Far from equilibrium
    Near equilibrium

    Enter the intial and final hardness:    Help on this topic
    Initial Hardness:      
    Final Hardness:       
    Scale and test device used to measure hardness, for example “Shore Durometer A”   





  12. At this point, you are ready to run SEQEXPERT. If your inputs are as you want them, click on the button labeled "Run SEQEXPERT" and the prediction will emerge on the next screen. If you want to change one or several items, you can retype the entry or click on a different selection depending on the step above. Only if you want to reenter ALL of your inputs should you click on the button labeled "Start Over".

    In SEQEXPERT:


    Step 5


         




  13. After you have clicked on "Run SEQEXPERT" a new screen appears which contains the prediction and its consistency with the choice of the sample appearance. In this case, EPDM is predicted not to be compatible with this environment in agreement with the observations noted above. The wording also provides some additional information in terms of watch-outs and possible additional testing the may be suggested from experience. Farther down, the consistency check among the prediction, the scan appearance, and the electrode appearance is provided. In this case, the material softened in agreement with the prediction of the material not being compatible with the environment. Below the predictions, you are asked to submit your comments. Your name, affiliation, and email address information will already appear based on your original input in Step 1. You are asked to fill in the space with any comments and click on the "Submit" button. This information is optional but feedback would be appreciated especially if the prediction is contrary to your experience. You can return to any of the pages on this web site by clicking the appropriate tab.

  14. In SEQEXPERT:


    SEQEXPERT

    This interactive program is being provided for test purposes only. Under NO circumstances should any materials decisions be made based on the output you receive.

    ******************************************************************

    NOT CHEMICALLY COMPATIBLE

    The artificial neural network has predicted that this non-metallic material is NOT chemically compatible in the test environment.



    ******************************************************************

    Your initial choice from your visual observation of the sample and the prediction from the artificial neural network are consistent with each other.

    ******************************************************************

    Please submit feedback on your results

    (The information you provide will be held in confidence and will not be shared with any outside parties.)

    First Name:    
    Middle Initial:
    Last Name:    
    Affiliation or Company Name:
    Email Address:  

    Use the following space to provide feedback on SEQEXPERT


         




    Previous Page: Overview of the Experimental Technique

    Next Page: Sorption and Diffusion Effect on Sample Size and Test Duration

    Return to Table of Contents





David C. Silverman, Ph.D. - Primary Consultant
E-Mail:     dcsilverman@argentumsolutions.com
Phone:     314-576-3586
Fax:         314-754-9825
Address:   The Argentum House
                14314 Strawbridge Ct.
                Chesterfield, MO 63017