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TUTORIAL ON HEAT TRANSFER and CORROSION TESTING UNDER ITS INFLUENCE
David C. Silverman
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Table of Contents
Natural Convection
When heat is transferred through a surface, the changing temperature of the
fluid affects its density. Increasing temperature decreases density and vice
versa. Buoyancy forces imposed on the fluid resulting from the change in density
close to the surface working in conjuction with an external force field such as
gravity force fluid motion relative to the heat transfer surface. Gravity is
not the only external force field possible. A fluid enclosed in rotating equipment
is acted on by a rotational force field that can cause natural convection if one of
the surfaces is used for heat transfer. Thus, even in the absence of forced
convection, a fluid cannot be considered stagnant if one of the surfaces in
contact with it transfers heat to or from the fluid. Even under some conditions
of forced convection, natural convection can be large enough to be a factor that
has to be considered. A practical example is heat transfer through a tank wall that
is exposed to different temperatures inside and outside. The result is that
the contents of the stagnant tank may not be stagnant. Natural convection in such instances
can be as turbulent as forced convection.
This figure
shows the effect of heating a stagnant fluid through a vertical wall.
This situation could represent the wall of a vertical tank in which the
contents are not stirred. If the radius of curvature is much larger than
the distance into the fluid, then the tank wall might be represented as a
vertical flat plate. The resulting flow creates hydrodynamic and thermal
boundary layers. The assumption is no slip at the wall as in the case of
forced convection. The boundary layer begins at the lower edge of the
heated region. The flow in this portion of the boundary layer is laminar.
At some distance, the boundary layer can become turbulent with eddy
mixing replacing the more planar shear of laminar flow.
Many experiments have been conducted to determine empirical correlations
to predict the heat transfer coefficient in natural convection systems.
Most of the correlations have the form of
(22)
where f means that the properties in the dimensionless groups are evaluated
at the mean film temperature and C is a constant. In terms of this figure
the mean film temperature, Tf is defined as
(23)
Pr is the Prandtl number and Gr is the Grashof number .
This table shows values for C and n in equation (22) for the Nusselt
number for natural convection from vertical flat and cylindrical surfaces.
For these surfaces, "x" in equation (22) is the length of the surface over
which natural convection is occurring.
| GrfPrf |
C |
n |
10-1 to 104 |
use equation (24) |
use equation (24) |
| 104 to 109 |
0.59 |
1/4 |
| 109 to 1012 |
0.13 |
1/3 |
For the case of GrfPrf between10-1 and 104,
the following equation has been found to fit the experimental data
(24)
where the logarithm is a base 10 logarithm. Somewhat different equations
have been proposed for horizontal cylinders and horizontal square plates.
Free and forced convection occur simultaneously. A practical example is
fluid being forced at rather low velocities over a
heated surface. The forced flow velocity is supplemented by a convective
velocity generated by the buoyancy forces near the heated wall. The
relationship between the Nusselt number and the product of the Grashof
times Prandtl numbers are different for the two cases above.
Simulation of natural convection probably cannot be done easily using the laboratory tools outlined in
the section Laboratory Corrosion Testing Under Heat Transfer Conditions - a Critique.
For example, the heat flux apparatus when operated without
stirring has a horizontal heat transfer surface which cannot simulate a vertical surface.
At this point, devices do not exist to simulate corrosion
under conditions of natural convection routinely.
Previous Page: Heat Exchangers- Effect of Fouling on Heat Transfer Rates
Next Page: Laboratory Corrosion Testing Under Heat Transfer Conditions - a Critique
Return to Table of Contents
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David C. Silverman, Ph.D. - Primary Consultant
E-Mail: dcsilverman@argentumsolutions.com
Phone: 314-576-3586
Fax: 314-754-9825
Address: The Argentum House
14314 Strawbridge Ct.
Chesterfield, MO 63017
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