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Corrosion Calculator

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Corrosion Economics Estimator

FINCALCULATOR - Corrosion Economic Calculator


TUTORIAL ON FINCALC - A COST OF CORROSION ESTIMATOR

David C. Silverman


Table of Contents

Introduction-What is FINCALC?
Using FINCALC-a step-by-step procedure
Background
  1. The Time Value of Money
  2. Application to Corrosion Economics
Research, Development, and Testing Input
         Capital Expenditure Input
Depreciation Input
Periodic Maintenance, Repair, or Other Expenses Input
Isolated Repair or Other One-Time Expenditure Input
FINCALC (Cost of Corrosion Estimator)


Using FINCALC-a step-by-step procedure

This tutorial uses the following example to provide a step-by-step procedure for using FINCALC and to demonstrate the output of net present value and annualized cash flow as a function of discount rates between 5% and 20%. A new capital item is to be installed to provide better corrosion protection. Prior to spending capital, a short research and testing program has been initiated to define a number of variables that may alter the capital expenditure. The research and testing is expected to take place in the first year with capital being spent in the second. The research and testing effort is expected to cost $15000 and the capital is expected to cost about $125000. Once the item is in place, periodic maintenance of $2000 per year is expected to begin in the third year. That expenditure is expected to grow at about 3% per year. In addition, some ongoing corrosion monitoring is expected that will initially cost $3000 per year also starting in the third year. That expenditure is expected to grow at 2% per year. Project life is the entire life of the project including the time for research and testing. The life of this project is 11 years because only research and testing occurs in the first year, captial expenditure and start-up occur in the second, and the total time for depreciation is 10 years. Two isolated occurrences are expected that will cost an average of $10000. The salvage value of the equipment at the end of 11 years of the overall project is expected to be $10000 at that time. Straight line depreciation is used and the equipment is depreciated over 10 years. The tax rate is assumed to be 50%.

Input Parameter Value
Project Life 11 years
Research/Testing $15000 in yr 1
Capital $125000 in yr 2
Tax Rate 50%
Depreciation Schedule Straight Line
Depreciation Life 10 yrs
Periodic Maintenance Expense $3000 w/2% growth
Periodic Monitoring Expense $2000 w/3% growth
Isolated (one time) Expense 2 @ $10000 each
Equipment Salvage $10000 in yr 11


Detailed Instructions:

  1. FINCALC is located at the web site www.argentumsolutions.com.
  2. Enter FINCALC. One of the headings in the left hand column of each page is entitled "Corrosion Economic Calculator". FINCALC is entered by clicking on the icon listed under that heading.You are taken to an opening page which overlays the page you are on. This page contains general information. When you have finished reading this information, left click on the button labeled "Enter FINCALC" at the top or bottom of the page. This action takes you into the FINCALC environment.
  3. If you wish, read the "Instructions" to get a brief introduction to FINCALC and what you are asked to do. Note that you can change an entry at any time before running the tool.
  4. At this point you are ready to enter the values that will be used as inputs to FINCALC. The values used for this example have been entered in the spaces below. The values are from the table above. If, while in FINCALC, you need additional information, a help window can be opened by selecting "Help on this topic". All of the information must be filled in. You will be prompted if required information is omitted or incorrectly entered.
  5. In FINCALC:


    Life of Project
    Enter the expected life time in years.   Help on this topic
    This time should be the total project lifetime that includes test work, construction, in-service and dismantling.
    If capital expenditure stretches over 2 years, this time includes both years.

    Expected Life =      years

    Tax Rate
    Enter the tax rate as a percent to be used in the calculation.   Help on this topic
    A tax rate of 50% might be used if the actual rate is not known.
    Tax Rate =      percent

    Research, Development, and Testing
    Enter the total expected expenditure per year for all development activities.    Help on this topic
    Note that two years are allowed for development work.
    Expenditure in the second year only is probably unlikely.

    Year 1 Expense =   $
    Year 2 Expense =   $

    Capital Expenditure
    Enter the total expected expenditure per year for all capital.   Help on this topic
    Note that two years are allowed for for this expenditure to occur.
    If no expenditure occurs in one of the years, enter 0 (dollars) for that year.
    Year 1 Capital =   $
    Year 2 Capital =   $

    Depreciation Schedule
    Choose the depreciation schedule you want to use.    Help on this topic
    If in doubt, choose "Straight Line Depreciation".
    Straight Line Depreciation           
    Declining Balance Depreciation   

    Input number of years for write-off
    Value entered must be LESS than the project life
    Number of years =      years

    Periodic Maintenance, Repair or Other Expenses
    Enter the expected expenditure per year for periodic maintenance, repair, or other expenses.   Help on this topic
    Three entries are required:
       Year in which expense started - usually at least one year after start-up.
       Yearly charge for periodic expense in dollars.
       Growth of periodic expense per year in percent (use 0 if not known).

       Note: that you can split these expenditures between this and the next set of entries.
    Starting Year =       
    Yearly Amount =   $
    Growth Rate =          %


    Periodic Maintenance, Repair or Other Expenses
    Enter the expected expenditure per year for periodic maintenance, repair, or other expenses.   Help on this topic
    Three entries are required:
       Year in which expense started - usually at least one year after start-up.
       Yearly charge for periodic expense in dollars.
       Growth of periodic expense per year in percent (use 0 if not known).

    Enter 0 for all values if you have lumped all such expenses together in the last set of entries.
    Starting Year =       
    Yearly Amount =   $
    Growth Rate =          %


    Isolated Repairs or Other Expenses
    Enter the expected expenditure for larger isolated repairs or other expenses that might occur.   Help on this topic
    Two entries are required:
       The number of such items over the life of the project
       Charge for each of the items in dollars.
    The program evenly spaces the occurrences over the life of the project.

    Enter 0 for all values if such isolated items are not anticipated or are not to be included.
    No. of occurrences =       
    Cost per occurrence =     $


    Equipment Salvage Value
    Enter the expected credit for salvage of equipment at the end of the project.   Help on this topic
    Enter a value of 0 if the Declining Balance Depreciation Schedule is used.
    Entering a value other than 0 is valid if Straight Line Depreciation Schedule is used

    Salvage Value =      $



  6. At this point, you are ready to run FINCALC. If your inputs are as you want them, click on the button labeled "Run FINCALC" and the result will emerge on the next screen. If you want to change one or several items, you can retype the entry or click on a different selection depending on the step above. Only if you want to reenter ALL of your inputs should you click on the button labeled "Start Over".
  7. In FINCALC:


         



  8. After you have clicked on "Run FINCALC" a new screen appears which contains the net present value and annualized cash flow as a function of discount rate between 5% and 20% if the growth of periodic maintenance, repairs, and other expenses is less than or equal to 5%. The lower bound of the discount rate will be the growth rate if the latter is greaer than 5%. The result for the above case is shown below.
  9. In FINCALC:


    RESULTS

    Discount Rate (%) Net Present Value ($) Annualized Cash Flow ($)
    5 -104087.36 -12530.96
    6 -104476.20 -13246.84
    7 -104749.68 -13969.09
    8 -104921.43 -14697.01
    9 -105003.46 -15429.91
    10 -105006.35 -16167.11
    11 -104939.48 -16907.95
    12 -104811.13 -17651.81
    13 -104628.63 -18398.05
    14 -104398.49 -19146.08
    15 -104126.46 -19895.34
    16 -103817.67 -20645.26
    17 -103476.65 -21395.33
    18 -103107.46 -22145.05
    19 -102713.68 -22893.94
    20 -102298.51 -23641.57
    Negative values signify cash outflow

    INPUT VALUES

    Project Life = 11 years
    Tax Rate = 50 percent
    Year 1 R&D,Testing= 15000 dollars
    Year 1 R&D,Testing= 0 dollars
    Year 1 Capital = 0 dollars
    Year 2 Capital = 125000 dollars
    Depreciation = Straight Line
    Depreciation years= 10 years
    Salvage Value = 10000 dollars
    Maintenance start = 3 years
    Maintenance cost = 3000 dollars
    Maintenance inc. = 2 percent
    Period. repair start= 3 year
    Period. repair cost= 2000 dollars
    Period repair inc.= 3 percent
    Spec.repair start = 2 year
    Spec. repair cost = 10000 dollars





Previous Page: Introduction-What is FINCALC?

Next Page: Background

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David C. Silverman, Ph.D. - Primary Consultant
E-Mail:     dcsilverman@argentumsolutions.com
Phone:     314-576-3586
Fax:         314-754-9825
Address:   The Argentum House
                14314 Strawbridge Ct.
                Chesterfield, MO 63017